From design to start-up
Vogelbusch provides engineering documentation and various types of service packages to assist in project implementation. Coming up with the best possible solutions also includes scaling our services to your needs.
Vogelbusch provides engineering documentation and various types of service packages to assist in project implementation. Coming up with the best possible solutions also includes scaling our services to your needs.
We transfer our technologies to clients and/or help them to improve their own processes. Our engineering capabilities cover the construction and upgrading of biotechnological production systems, with services ranging from feasibility studies through to the launch of production.
Rather than start out from standard solutions we focus on your special requirements from the outset — in terms of raw materials, product quality, plant configuration and the scope of service delivery. We concentrate on getting to know your problems and coming up with the best possible solutions.
As part of conceptual design the fundamentals of your project are developed.
Starting from scratch, our studies give a basis to make an investment decision; examples are
Are more in-depth, to appropriately reflect the economic and technical framework of the project. In this preliminary stage of project realization we issue the technical process description and determine
Project studies that go into sufficient depth can also be used in obtaining approvals. For instance, they can serve as technical documentation for submissions for building permission or environmental impact assessments.
The actual scope of analysis, and thus the time taken to complete it, depends on the purpose and is evaluated in consultation with the client.
ZAO Agroholding «Yubileinii» sets up a wheat processing complex - AminoSib - in Ishim in the Tyumen Region. Vogelbusch has been assigned by the general contractor, Talmax Engineering s.r.o., with the supply…
Local palm oil producer Sime Darby together with the Japanese company Mitsui Engineering & Shipbuilding Co. Ltd. (MES) installed a pilot plant for second generation (2G) bioethanol in Tennamaram, Malaysia.…
The Promaíz plant produces bioethanol from corn which is used as fuel additive in the local markets. Besides the technology package for the complete plant and detailed planning of piping and…
The biotechnological complex put up by JSC «Biotech Rosva» uses wheat as a feedstock to produce speciality goods such as starch, gluten and various starch sugars, which are intended as…
VOGELBUSCH USA Inc. contributed to the existing ethanol plant an additional distillation unit (Annex Distillery) to produce high quality alcohols. It allows the plant to manufacture more than 216,000 liter…
Our basic design package for technology transfer comprises the process engineering and documentation for the implementation of your plant.
Based on the conceptual design and - if necessary - validation of design data in our in-house laboratories, all relevant documents for the realization of the plant are issued
Basic design data establish the foundation for the following detail engineering of all components of the plant.
In the interest of process assurance, the supervision of performance tests during plant erection and commissioning is part of our design package.
VOGELBUSCH USA Inc. supplied the ethanol distillation and dehydration equipment for the 2G (second generation) demonstration plant of Ineos Bio’s , a first-of-its-kind waste-to-bioenergy facility near Vero Beach, Florida.
The project…
Mendes Gonçalves, a well known Portuguese producer of vinegar and condiments ordered a vinegar fermenter from Vogelbusch. The new fermenter raised production capacity in Golegã, north of Lisbon by 15,000…
Hydrous ethanol imported from Brazil is the feedstock for a molecular sieve dehydration facility set up by EthylChem at the Pointe-a-Pierre refinery in Trinidad. It has a production capacity of…
Penford Products Company successfully started up their state-of-the-art fuel ethanol facility in May 2008. The plant utilizes technology licensed by VOGELBUSCH USA Inc. and has a nameplate capacity of 450,000…
The bioethanol plant of Lantmännen Agroetanol AB utilises process technology licensed by Vogelbusch for distillation and dehydration. The proprietary MultiPressure system considerably reduces the steam consumption compared to traditional distillation…
We engineer the piping, vessels and equipment details, and the automation of the plant and integrate other systems.
Detailed piping design is carried out in accordance with the relevant European or US standards and regulations
Detailed design of tanks and vessels whether shop-made or built at construction sites includes
Design of instrumentation, control and automation systems includes the detailed specification of
More about » Process Automation
Engineering services for the system integration of third party processes are carried out during the inquiry, procurement and execution phase of the project and cover for instance
More about » Integration Engineering
Local palm oil producer Sime Darby together with the Japanese company Mitsui Engineering & Shipbuilding Co. Ltd. (MES) installed a pilot plant for second generation (2G) bioethanol in Tennamaram, Malaysia.…
Supply of a vinegar fermenter type 1200 including IP-8-Self-Priming Aeration with a daily capacity of 15,000 liters (10 %) for processing pure ethanol and grape and apple wine.
The unit, originally set…
Vogelbusch was assigned by VetterTec to design a new evaporation plant for LLC RIAL’s existing DDGS production plant.
LLC RIAL is a wheat processing plant in Russia for the production of…
Borregaard replaced a decades old ethanol dehydration system by a state-of-the-art molecular sieve unit from Vogelbusch. The limited space in the biorefinery recommended a skid construction with minimum footprint. A special…
To raise the production capacity of Oriental Yeast in Osaka, Komatsugawa Chemical Engineering Co. assigned Vogelbusch with the engineering for an additional yeast fermenter and the supply of key equipment…
In the course of procurement, we assist you both commercially and technically.
Our services are designed to facilitate your own procurement, including local supplies. We can coordinate the purchasing process and support you with
Vogelbusch was assigned by VetterTec to design a new evaporation plant for LLC RIAL’s existing DDGS production plant.
LLC RIAL is a wheat processing plant in Russia for the production of…
The fine alcohol plant of Harbin Winery, a Chinese producer of potable alcohol from corn, was upgraded by Vogelbusch in several steps. The client required specifically high alcohol quality in…
Vogelbusch was employed by COFCO Bioenergy Zhaodong to build an energy efficient distillation, rectification and dehydration system with the aim to replace two existing old and energy intensive units.
The order's…
Raw sugar from local production was the substrate of choice for Citro Misr Co. of Egypt. This raw material required a new approach in the fermentation process to assure the…
This plant for baby milk powder and protein drink concentrates was realised by Vogelbusch in 2002 with a process licensed from a German producer of infant formula. The enterprise is the…
Our scope of supply services is customized, ranging from critical equipment components to full EPC contracts.
In the interest of process assurance, we assume responsibility for supplying key equipment. This is the equipment that is critical to fulfillment of the process guarantee, and includes for instance
Optionally we can supply all major parts of equipment.
We also provide custom designed technical components for our plants.
Depending on the project scale we can also offer turnkey installation of complete process units, such as
Where appropriate, units are skid-mounted to accelerate the installation process.
The Chief Ethanol Fuels facility is utilizing Vogelbusch-licensed technology. In 2007, a third molecular sieve drying system was designed and installed, raising operating capacity to 832,000 liters per day.
The cooperation…
The plant was built using know-how provided by VOGELBUSCH USA Inc., including the Vogelbusch MultiCont© continuous fermentation process, and has a nameplate capacity of 908,000 liters per day. The facility…
Mendes Gonçalves, a well known Portuguese producer of vinegar and condiments ordered a vinegar fermenter from Vogelbusch. The new fermenter raised production capacity in Golegã, north of Lisbon by 15,000…
The commercial-scale, cellulosic ethanol facility in Hugoton utilizes Abengoa’s own enzymatic hydrolysis technology to produce 25 million gallons of ethanol and 21 megawatts of electricity from 300,000 tons of biomass…
Supply of a vinegar fermenter type 1200 including IP-8-Self-Priming Aeration with a daily capacity of 15,000 liters (10 %) for processing pure ethanol and grape and apple wine.
The unit, originally set…
On site, we go along with you throughout project execution and oversee the plant start-up.
During erection of the plant our activities focus on
After certification of completion by the client, start-up supervision and acceptance testing include
Razi Yeast & Alcohol Company, formerly Sugar Cane By-Products Corporation, assigned Vogelbusch with the process design, engineering and supply of a complete plant for the production of baker's yeast from…
Penford Products Company successfully started up their state-of-the-art fuel ethanol facility in May 2008. The plant utilizes technology licensed by VOGELBUSCH USA Inc. and has a nameplate capacity of 450,000…
Mendes Gonçalves, a well known Portuguese producer of vinegar and condiments ordered a vinegar fermenter from Vogelbusch. The new fermenter raised production capacity in Golegã, north of Lisbon by 15,000…
As part of a wet milling complex, this plant is designed to utilize wheat starch and optionally milled grain. It has a daily capacity of 400,000 liters of ethanol and was…
Local palm oil producer Sime Darby together with the Japanese company Mitsui Engineering & Shipbuilding Co. Ltd. (MES) installed a pilot plant for second generation (2G) bioethanol in Tennamaram, Malaysia.…
We continue to work for you after plant handover.
To round off our customer service beyond initial start-up, we assist with extended supervision and personal support in order to
Raw sugar from local production was the substrate of choice for Citro Misr Co. of Egypt. This raw material required a new approach in the fermentation process to assure the…
Razi Yeast & Alcohol Company, formerly Sugar Cane By-Products Corporation, assigned Vogelbusch with the process design, engineering and supply of a complete plant for the production of baker's yeast from…
The plant now operated by Razi (formerly Sugar Cane By-Products Corporation) was designed for a daily capacity of 110,000 liters of high quality pharmaceutical alcohol from cane molasses complying with…
The 800,000 liters per day plant of CropEnergies, a unit of German Südzucker group, is designed for multiple grain sources together with by-products of beet sugar processing. The plant and…
Vogelbusch was employed by COFCO Bioenergy Zhaodong to build an energy efficient distillation, rectification and dehydration system with the aim to replace two existing old and energy intensive units.
The order's…
Take the benefit from our technical expertise for queries with your existing equipment.
We provide technical advisory services relating to the upgrade or revamp of existing plants for improvement of productivity and process economics. Let us help you to make the most of your resources, for instance
As well as process improvements for operational cost reductions such as
We analyze your process data and come up with adequate solutions that align with your manufacturing goals.
This plant for baby milk powder and protein drink concentrates was realised by Vogelbusch in 2002 with a process licensed from a German producer of infant formula. The enterprise is the…
The biotechnological complex put up by JSC «Biotech Rosva» uses wheat as a feedstock to produce speciality goods such as starch, gluten and various starch sugars, which are intended as…
VOGELBUSCH USA Inc. contributed to the existing ethanol plant an additional distillation unit (Annex Distillery) to produce high quality alcohols. It allows the plant to manufacture more than 216,000 liter…
The utilization of a hydrolysate made from bakery waste was the object of the order by Special Yeast. The process for this novel feedstock was developed and implemented, including supply…
Located in Jilin City in Northeast China, this production line for bioethanol was officially commissioned in November 2003 after an implementation period of 22 months. The plant produces 300,000 tons…